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Title

laser coupling alignment system

We have used the ROTALIGN ULTRA 5 times
in the past 2 weeks and I want you to know
how impressed I am with this machine.
It has saved both time and money. Thanks!
Jon Walsh, NIPSCO

We did our first alignment using the
ROTALIGN ULTRA, it worked great!
—Bill Heath, Naval Air Depot

We purchased three OPTALIGN PLUS laser alignment units at the start of a plant reliability program. These units were used in an effort to take our rotational equipment installations to a precision state. We grew in reliability and purchased two ROTALIGN ULTRA units. The LUDECA equipment is very durable and easily used in our chemical plant maintenance department. LUDECA has always been very helpful in obtaining upgrades and efficient in any repairs required to the precise laser alignment equipment. The equipment is very user friendly and has allowed maintenance to precisely install all rotational equipment. We have found the LUDECA equipment to be a standard tool in our maintenance department and compliments our Reliability Program efforts.
—D.W., Maintenance Reliability Engineer
Chemical Industry Manufacturing
Company name withheld by request

 

 

3D dimensions

Dimensions: 3D Graphics

Color tolerance arrows

Results: Centerlines to scale, Color Tolerance Arrows

move

Move Simulator - See Animation

 

ROTALIGN® ULTRA
WIRELESS LASER SHAFT ALIGNMENT SYSTEM

ROTALIGN ULTRA, water–, shock– and dustproof, is the ultimate wireless laser shaft alignment system. For shaft alignment, just enter machine dimensions, sweep shafts less than a quarter turn from any starting position and view results for coupling and feet graphically, to scale.

Features: 

  • Obtain shaft alignment results in 3 Easy Steps: Dimensions - Measure - Results!
  • Patented automatic Continuous Sweep mode - Start and stop at any position!
  • Built-in: industry's most accurate automatic TolChek® Tolerance Evalution
  • 'Soft Foot Wizard’ that not only measures your soft foot condition but analyzes it and suggests a solution!
  • Unique under- and over-constrained alignment centerline capabilities
  • Bolt-bound made easy! Any combination of fixed feet is possible, even just one!
  • Optimum Moves and Optimized Centerlines. Fully optimized centerlines with all feet to be moved the minimum possible.
  • 'Move Simulator' allows the user to simulate and experiment with different corrective solutions when the suggested corrections for perfect alignment are impractical or impossible.
  • Horizontal & Vertical ‘Live Move’ at any sensor position
  • Full-color transflective screen and backlit keyboard are ideal for any working conditions, indoors or out.
  • Thermal growth and target specification calculation. 
  • Live evaluation of the alignment condition to standard, vector, or user-defined tolerances is standard.
  • Machine train alignment of up to 14 machines complete with specified tolerances, targets, machine names and machine-specific icons for each machine. 
  • Patented single-cable technology. Only one sensor to adjust.
  • 3D machine graphics
  • System can be configured to multiple users’ individual preference configurations. 
  • 5-axis 2-plane sensor simultaneously measures offset, angularity and rotation, vertically and horizontally, and monitors machine moves in both planes under any working conditions
  • Customized template capabilities
  • Alignment of Spacer Shafts with Tolerances
  • Alignment of Cardan Shafts with Tolerances (requires optional cardan bracket)
  • Standard Deviation of measurements to confirm quality of readings.
  • Pass mode measurement mode for uncoupled alignment
  • Multi-point measurement mode from 3 to any number of position readings.
  • Measurement table for repeatability and averaging of readings
  • Static measure mode - up to 8 measurement positions for improved accuracy: Ideal for vertically-oriented machines.
  • USB and wireless technology for PC communication and for onsite user upgrading via memory stick.
  • “On-Screen” user guidance and full interactive help texts and menus.  
  • Free ALIGNMENT REPORTER PC Software for backup and reporting.
  • Free PC Display Software for training of large group
  • Print PDF reports to memory stick.

arrow Order No. ALI 4.000/2 for Advanced system
arrow Order No. ALI 4.000/2-L for Lite system
Feature level varies depending on model, Advanced or Lite.

One day introductory training for up to 6 people at your facility is included with system or upgrade purchase (Continental U.S.A. only).

Powerful Options: 

Resources
brochureshaft alignment videoreport

laser shaft alignment

Upgrade option for ROTALIGN and ROTALIGN PRO

Trade-in Program

ALIGNMENT CENTER PC Software Shaft Application

For intrinsically safe system, see ROTALIGN SMART EX.

ROTALIGN ULTRA shaft alignment rental

sweep

Our shaft alignment systems feature the patented automatic CONTINUOUS SWEEP measurement mode which evaluates hundreds of readings during shaft rotation. This compares to
shooting a movie vs. only taking flash pictures at certain intervals. The end result is less shimming
and horizontal moves because you are measuring much more accurately.

Shaft alignment handbook

 

 

 

 

 

 

 

 

 

 

 

 

 

caution